Fusion SEP is for rigid surfaces that do not flex, like bare metal and hard plastic. Fusion FPP is for surfaces that bend and flex, like bumper covers, dashboards and flexible plastic trim. Both are medium grey, both apply between 55 and 82F, and both are rated to 250F, but Fusion FPP is ready to topcoat in 30 minutes and Fusion SEP in 1 hour.

Fusion SEP vs Fusion FPP: Quick Facts

Fusion SEP: rigid surfaces: bare metal, hard plastic, old paint, cured RustSeal
Fusion FPP: flexible surfaces: flexible plastic, urethane, bumper covers, dashboards
Ready to topcoat: Fusion FPP 30 minutes, Fusion SEP 1 hour
Both: medium grey, 55 to 82F application, rated to 250F
Do not use Fusion SEP on flexible plastic. A rigid primer on a part that flexes can crack and lose adhesion over time. Use Fusion FPP on anything that bends.

Side by Side

Fusion SEPFusion FPP
Made forRigid surfaces that do not flexFlexible surfaces that bend
SurfacesBare steel, aluminum, galvanized, copper, brass, bronze, chrome, fiberglass, polyester filler, most hard plastics, cured RustSealFlexible plastics, urethanes, wood, fiberglass, carbon fiber, metal
SizesAerosol, 8oz, pint, quart, gallon, 5 gallon pailAerosol only
Surface prepClean and dryClean and dry, then sand lightly with fine sandpaper or steel wool for maximum adhesion
Dry to the touch15 minutes10 minutes
Ready to topcoat1 hour30 minutes
No sanding needed if topcoated within24 hours7 days
After 7 daysScuff with 300 gritScuff with 300 grit
Aerosol coverageUp to 35 sq. ft.Up to 18 sq. ft.
ColorMedium greyMedium grey
Heat rating250F250F

When to Use Fusion FPP

Use Fusion FPP on bumper covers, dashboards, body panels and household plastics, and on urethane, wood, fiberglass, carbon fiber and metal. The Fusion FPP directions call for light sanding with fine sandpaper or steel wool for maximum adhesion on plastic, then thin covering coats: one is generally enough, or 2 to 3 light to medium coats with 3 to 5 minutes between them. It is dry to the touch in 10 minutes and ready for BlackTop, KBS MAXX, KBS Top Coater or KBS Top Coater Aerosol in 30 minutes. For a textured finish on plastic bumpers, KBS Bed Renu can go over Fusion FPP.

When to Use Fusion SEP

Use Fusion SEP on anything rigid: bare metal, hard plastic, factory paint and fully cured RustSeal. It comes in six sizes and can be brushed, rolled or sprayed as well as applied from an aerosol, so it suits larger jobs. It is also the step that makes sealing a plastic tank possible: polyethylene tanks need Fusion SEP first, worked around the inside of the dry tank for up to 15 minutes, before the Tank Sealer goes in. For a full walkthrough on plastic parts, see how to get paint to stick to plastic.

Frequently Asked Questions: Fusion SEP vs Fusion FPP

Fusion SEP is designed for rigid surfaces that do not flex, like bare metal and hard plastic. Fusion FPP is designed for surfaces that flex, like flexible plastic bumper covers and trim. Fusion FPP is aerosol only and ready to topcoat in 30 minutes; Fusion SEP comes in six sizes and is ready to topcoat in 1 hour.
Do not use a rigid self-etching primer like Fusion SEP on flexible surfaces such as bumper covers or flexible plastic trim; use Fusion FPP instead. Fusion SEP is also not a high build primer, is rated to 250F, and should be applied between 55 and 82F.
Fusion FPP, if the bumper cover flexes. It is made to move with flexible plastic. KBS Bed Renu can go over it for a textured bumper finish.
Fusion FPP is dry to the touch in 10 minutes and ready to topcoat in 30 minutes, including under BlackTop, KBS MAXX, KBS Top Coater and KBS Top Coater Aerosol.
Yes, for maximum adhesion. The directions call for sanding plastic lightly with fine sandpaper or steel wool before applying Fusion FPP.
Yes. Along with flexible plastics, urethanes, wood, fiberglass and carbon fiber, Fusion FPP can be applied to metal.

Still have questions about Fusion FPP or Fusion SEP? Contact us for help.

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